Artistic darkblue tech background with a screen shot from the BUSS SenseHUB dashboard in front as well as a COMPEO co-kneader.
Innovation. Service. Digitalization.

SenseHUB® connectivity and smart services platform

SenseHUB® is BUSS’ connectivity and service platform for COMPEO. It brings machine condition, performance KPIs, and service workflows into one clear dashboard, so you can increase uptime, improve consistency, and make maintenance more predictable.

Raw signals do not prevent downtime. Decisions do. SenseHUB® turns live machine data into practical guidance for operations, maintenance, and service, in real time and across locations.

SenseHUB®connects machine, data and service. For maximum uptime and service quality.

SenseHUB listens
Your machine speaks.
SenseHUB® listens.

Live health data, smart alerts, and predictive maintenance planning — in one clear dashboard.

Monitoring & Predictive Maintenance

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At a glance

Overview of what you get when using the SenseHUB® platform:

  • Real-time dashboards for condition and performance, locally or globally
  • Health Score, alerts, and alarm statistics to spot changes early
  • OEE analyses and trends to support continuous improvement
  • Integrated service module with ticketing and documentation in one place
  • Modular setup for COMPEO, retrofit-ready and scalable

Why uptime sufferswhen insight is delayed

In compounding, process stability is rarely lost in one single moment. It usually starts with small deviations: a shift in load, a temperature trend outside the normal corridor, a change in vibration behaviour, a subtle drift in energy input. If these signals are not visible, contextualized, and shared across teams, they remain “noise” until they become downtime, scrap, or quality variation.

Many production environments still face the same structural gap: data exists, but it is not connected to decisions and workflows. What changes with connected insight: deviations are detected earlier, actions become targeted, and collaboration becomes traceable, from first signal to service resolution.

1

Limited operational visibility

Key indicators are not available in real time or not presented in a way that highlights deviations early. As a result, issues are detected late, and root-cause analysis becomes time-consuming.

2

Maintenance without condition-based prioritization

Without continuous condition monitoring, maintenance follows fixed intervals or ad-hoc judgment. That leads either to unnecessary interventions or to late interventions, both of which reduce availability and increase cost.

3

Service processes without a single source of truth

When service communication and documentation are split across emails, calls, and local files, knowledge is lost. Escalations take longer, responsibilities are less clear, and resolution speed suffers.

Discover our SenseHUB® platform more interactively.

From data to actionSenseHUB® in daily operations

SenseHUB® is designed to create real value from raw machine data. Not by adding another digital layer, but by translating signals into operational clarity and structured service execution.

In practice, this means three things:

  1. Condition and performance are visible in context
    Instead of isolated values, you see what changed, how fast it changed, and whether it is moving away from stable operation.
  2. Deviations become actionable early
    Health indicators, alarm analytics, and recommendations help you prioritize interventions before small deviations turn into quality variation or downtime.
  3. Service is integrated into the same workflow
    When an issue occurs, it can be documented and handled directly within the dashboard, with machine context, history, and communication in one place.

SenseHUB® supports plant managers and quality managers with a clear, real-time view of machine performance, utilization, and maintenance requirements. Locally or across sites, the goal stays the same: fewer surprises, faster alignment, and more predictable uptime.

SenseHUB® dashboard closes the gapfrom machine to insight

Live condition monitoring & Health Score
Live condition monitoring & Health Score
Stay informed with real-time sensor data: vibration, oil quality, torque, and more. A live Health Score gives you a quick and reliable overview of machine condition at any time.
Integrated service workflows
Integrated service workflows
Create support tickets directly from the dashboard – with file upload, chat, and status tracking. All communication is logged, linked to the machine, and fully GDPR-compliant.
Predictive maintenance – in development
Predictive maintenance – in development
SenseHUB® is being developed to detect patterns, anomalies, and early warning signs – so that in the future, you can act before problems escalate. The goal: reduce downtime, improve timing of interventions, and make spare parts planning more efficient.
Available for new & existing COMPEO systems
Available for new & existing COMPEO systems
Whether you're starting with a new COMPEO line or upgrading an existing one: SenseHUB® is modular, retrofit-ready, and built for fast deployment.

SenseHUB® is part of our Service Level Agreements. Read more about it!

One platform. All insights.

SenseHUB brings together what teams typically have to collect from different sources: condition signals, performance KPIs, and the service context around an event. The platform is structured so you can move from overview to detail quickly, and from observation to action without losing time in handovers.

Instead of isolated values, you get four complementary perspectives, aligned with daily workflows across operations, maintenance, quality, and service.

GLOBAL
Overview of all plants, lines, and machines – filterable in real time. Gain full visibility across your production landscape.
SERVICE
Integrated support workflows: ticketing, file uploads, chat, and tracking. Everything documented, traceable, and connected to your system.
CONDITION
Live condition monitoring based on vibration data – with more sensor inputs to follow. Includes real-time Health Score, smart alerts, and maintenance suggestions.
PERFORMANCE
Track OEE, energy usage, and resource efficiency – live and over time. Spot trends, identify weak points, optimize output.

What changeswhen SenseHUB® is in place?

SenseHUB helps teams reduce uncertainty and improve response quality. Instead of reacting to failures, you gain early signals, clear priorities, and structured processes.

Operations

  • More stable production through earlier detection of deviations
  • Higher availability through targeted interventions
  • Better consistency with clearer process transparency

Service & Maintenance

  • Improved planning through condition-based insight
  • Faster issue clarification with documented context
  • Higher transparency from ticket creation to resolution

Management

  • Real-time visibility for utilization and performance across sites
  • Clearer decision support for maintenance and improvement measures
  • Scalable entry with a modular platform approach

SenseHUB® isn’t just another monitoring tool. It’s a platform that lets you stay in control – not just informed. Built by engineers, for engineers. Ready for today’s demands and tomorrow’s expectations.

Get in touch with our SenseHUB® team!

To get more information about SenseHUB® or an individual consultation, or to book a dashboard demo, please complete the form below. We will contact you shortly.

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More about us

BUSS SLA Brochure

BUSS offers various service options and service packages. Different industries require different service levels - your choice, our service.

Service

In after-sales service, we work closely with our customers globally from our strategically located service centers to provide unbeatable production availability. Our modularly designed service level agreements complete our service offering.

COMPEO series

We present: COMPEO, the state-of-the-art compounder that offers more versatility in its application, higher flexibility in process engineering, and increased added value in compound manufacturing.