Individual Solutions for Compounding Systems

Our compounders are uniquely versatile. Alone, but even more so as a team – in the context of a compounding system. Our process engineers work together with our customers to develop individually tailored solutions for their production. From raw material feeding to further processing of the compound. Our BUSS services include not only process engineering and design but also the integration or creation of interfaces to third-party components or controls.

The creation of a new plant for plastic processing or compounding is a complex project that requires many resources and expertise. Not all customers have this expertise, which goes beyond the actual compounding process. Thus, BUSS supports its customers in immediate material feeding and further steps after compounding. The selection and design of optimal components for feeding, pressure build-up, and pelletizing are part of the support provided by BUSS from project planning to operation. With the help of our expertise, we develop our own components, which are often used in these process steps.

The integration of additional process steps, such as mixing, transport, intermediate storage, or packaging of the used raw materials and compounds, further increases the complexity of the projects. Here too, BUSS offers services to implement the optimal solution. This is usually done with many established companies, with the interfaces to and from BUSS being jointly defined.

BUSS system solutions

Our services and competencies in system development

Design

In the design phase, we lay the foundation for your customized system. We assess feasibility, size the system, and select the optimal components. Together with our team of sales, process, and equipment design experts, we define a solution precisely tailored to your requirements. During the proposal phase, we incorporate all relevant interfaces, including external services, to ensure a seamless overall concept. Our extensive experience and insights from our process laboratories directly contribute to the planning. This creates the ideal basis for an innovative and efficient implementation of your project.

For the integration of third-party components, we take all necessary steps to optimally complement your system. We maintain close contact with manufacturers, clarify technical feasibility, and select the required system parts. We rely on our proven standard components and suppliers for efficient and low-risk implementation. Deviations based on customer requests are considered as much as possible, leading to a solution that meets the requirements. Through our structured approach and network, we ensure that all components are smoothly integrated into the overall concept of your system.

Close collaboration with plant manufacturers is essential for the success of your project. Already in the design phase, we define the relevant interfaces, including material handling, and lay the foundation for smooth integration. We coordinate the planning of components and system parts and create concrete schedules. Through this collaborative coordination, we ensure that your machine is seamlessly integrated into the overall system – efficiently, reliably, and on schedule.

BUSS engineering implements all steps necessary for the creation of your system. We develop the design, produce the necessary plans, and procure the defined components. This is complemented by efficient production planning, which optimally aligns all processes. With technical expertise and reliable planning, we create the basis for high-performance, durable systems.

Your possible project process with us

Step 1: Concept and Planning

Before project start, we support you with labor trials to determine the formulation, also in collaboration with external consultants. For some projects, sample production is carried out on our laboratory machines before we define the appropriate components such as co-kneaders and feeding. This creates the foundation for a tailored solution.

Step 2: Engineering Team takes over from our Sales Team

After the contract is signed, our engineering team takes over the project from sales. We develop the design, produce the necessary plans, procure the defined components, and ensure a smooth process.

Step 3: Assembly and Assembly Acceptance

During assembly, our electricians and fitters assemble the machine precisely and efficiently. We ensure the highest quality and make sure all components are perfectly integrated. The assembly forms the basis for a smooth commissioning.

Step 4: Commissioning and Final Acceptance

During commissioning, we test the machine and ensure that all functions run as intended. Our technicians make final adjustments and ensure that the machine is optimally integrated into the overall system. At the end, the handover to the customer takes place, who takes over the finished system.

Step 5: After-Sales

Our after-sales service offers comprehensive support – from maintenance, spare parts, and repairs to upgrades or decommissioning of the machine. We help ensure that your system always runs efficiently and offer you solutions for long-term optimizations.

More about our service offerings

BUSS system solutions

Our services and competencies in system development

All applications of our BUSS technology

Advantages

Our compounding systems and plant solutions

  • Everything from a single source, fewer interfaces for the customer

  • Expertise in integrating the kneader into the system

  • Broad application know-how

  • Close collaboration with suppliers

  • Global presence for local support in all project phases and after-sales

Let's build your perfect compounding system together

More about us

COMPEO series

We present: COMPEO, the state-of-the-art compounder that offers more versatility in its application, higher flexibility in process engineering, and increased added value in compound manufacturing.

Service

In after-sales service, we work closely with our customers globally from our strategically located service centers to provide unbeatable production availability. Our modularly designed service level agreements complete our service offering.

Process Engineering

BUSS provides extensive expertise for all steps in the compounding process. Thanks to a versatile network, we develop tailor-made plant concepts, including our own technologies for peripheral components as well as plant and process engineering.