Individual Solutions for Compounding Systems

Our compounders are uniquely versatile. Alone, but even more so as a team – in the context of a compounding system. Our process engineers work together with our customers to develop individually tailored solutions for their production. From raw material feeding to further processing of the compound. Our BUSS services include not only process engineering and design but also the integration or creation of interfaces to third-party components or controls.

The creation of a new plant for plastic processing or compounding is a complex project that requires many resources and expertise. Not all customers have this expertise, which goes beyond the actual compounding process. Thus, BUSS supports its customers in immediate material feeding and further steps after compounding. The selection and design of optimal components for feeding, pressure build-up, and pelletizing are part of the support provided by BUSS from project planning to operation. With the help of our expertise, we develop our own components, which are often used in these process steps.

The integration of additional process steps, such as mixing, transport, intermediate storage, or packaging of the used raw materials and compounds, further increases the complexity of the projects. Here too, BUSS offers services to implement the optimal solution. This is usually done with many established companies, with the interfaces to and from BUSS being jointly defined.

BUSS system solutions

Our services and competencies in system development

Design

In the design phase, we lay the foundation for your customized system. We assess feasibility, size the system, and select the optimal components. Together with our team of sales, process, and equipment design experts, we define a solution precisely tailored to your requirements. During the proposal phase, we incorporate all relevant interfaces, including external services, to ensure a seamless overall concept. Our extensive experience and insights from our process laboratories directly contribute to the planning. This creates the ideal basis for an innovative and efficient implementation of your project.

For the integration of third-party components, we take all necessary steps to optimally complement your system. We maintain close contact with manufacturers, clarify technical feasibility, and select the required system parts. We rely on our proven standard components and suppliers for efficient and low-risk implementation. Deviations based on customer requests are considered as much as possible, leading to a solution that meets the requirements. Through our structured approach and network, we ensure that all components are smoothly integrated into the overall concept of your system.

Close collaboration with plant manufacturers is essential for the success of your project. Already in the design phase, we define the relevant interfaces, including material handling, and lay the foundation for smooth integration. We coordinate the planning of components and system parts and create concrete schedules. Through this collaborative coordination, we ensure that your machine is seamlessly integrated into the overall system – efficiently, reliably, and on schedule.

BUSS engineering implements all steps necessary for the creation of your system. We develop the design, produce the necessary plans, and procure the defined components. This is complemented by efficient production planning, which optimally aligns all processes. With technical expertise and reliable planning, we create the basis for high-performance, durable systems.

Your possible project process with us

Step 1: Konzeption und Planung

Vor Projektbeginn unterstützen wir Sie mit Laborversuchen zur Festlegung der Formulierung, auch in Zusammenarbeit mit externen Beratern. Bei manchen Projekten erfolgt eine Musterproduktion auf unseren Labormaschinen, bevor wir die passenden Komponenten wie Ko-Kneter und Zufuhr definieren. Damit schaffen wir die Grundlage für eine maßgeschneiderte Lösung.

Step 2: Engineering Team übernimmt von unserem Sales Team

Nach Vertragsabschluss übernimmt unser Engineering-Team das Projekt vom Vertrieb. Wir entwickeln die Konstruktion, fertigen die notwendigen Pläne, beschaffen die definierten Komponenten und sorgen für einen reibungslosen Ablauf.

Step 3: Montage und Montage-Abnahme

Während der Montage bauen unsere Elektriker und Monteure die Maschine präzise und effizient zusammen. Dabei achten wir auf höchste Qualität und stellen sicher, dass alle Komponenten perfekt integriert sind. Die Montage bildet die Grundlage für eine reibungslose Inbetriebnahme.

Step 4: Inbetriebnahme und finale Abnahme

Während der Inbetriebnahme testen wir die Maschine und stellen sicher, dass alle Funktionen wie vorgesehen laufen. Unsere Techniker nehmen letzte Anpassungen vor und sorgen dafür, dass die Maschine optimal in die Gesamtanlage integriert wird. Am Ende erfolgt die Übergabe an den Kunden, der die fertige Anlage übernimmt.

Step 5: After-Sales 

Unser After-Sales-Service bietet umfassende Unterstützung – von Wartung, Ersatzteilen und Reparaturen bis hin zu Modernisierungen oder Stilllegung der Maschine. Wir unterstützen Sie dabei, dass Ihre Anlage stets effizient läuft und bieten Ihnen Lösungen für langfristige Optimierungen.

More about our service offerings

BUSS system solutions

Our services and competencies in system development

All applications of our BUSS technology

Advantages

Our compounding systems and plant solutions

  • Everything from a single source, fewer interfaces for the customer

  • Expertise in integrating the kneader into the system

  • Broad application know-how

  • Close collaboration with suppliers

  • Global presence for local support in all project phases and after-sales

Let's build your perfect compounding system together

More about us

COMPEO series

We present: COMPEO, the state-of-the-art compounder that offers more versatility in its application, higher flexibility in process engineering, and increased added value in compound manufacturing.

Service

In after-sales service, we work closely with our customers globally from our strategically located service centers to provide unbeatable production availability. Our modularly designed service level agreements complete our service offering.

Process Engineering

BUSS provides extensive expertise for all steps in the compounding process. Thanks to a versatile network, we develop tailor-made plant concepts, including our own technologies for peripheral components as well as plant and process engineering.